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How To Repair Chipped Bone China


Fiberglass tub

Virtually mod homes take reward of the benefits of updated manufacturing and materials, containing fiberglass or acrylic bathtubs rather than traditional porcelain-coated cast iron or stainless steel. Affordable, attractive, and durable, fiberglass is all the same prone to smashing and pitting overtime.

Fortunately, repairing a cracked or damaged tub or shower pan is a straightforward DIY job that most homeowners can do to save themselves money over an expensive replacement. The cost to rent a professional to set up issues may prove worth the minor investment to ensure the crusade of the issue is addressed to prevent hereafter bug.

This guide covers the nuts for fixing all shower floors, including bases and pans, simply it mainly focuses on the well-nigh common effect – fiberglass tub repair.

This project costs an average of $xx to $240, depending on the extent of repairs needed and whether you rent a professional person or handle fixing the damage on your ain. Modest harm often only requires an epoxy kit, available at most habitation comeback stores. More all-encompassing cracks and chips may require drywall mud, special two-component foam, and patches. Even at the high terminate, repairing is considerably less expensive than installing a new tub, and information technology ordinarily only takes four to six hours including drying time.

On This Folio:

  1. Repairing a Fiberglass Tub
    1. Tools Needed
    2. Assessing the Extent of the Damage
    3. Purchasing a Kit
    4. Steps
  2. Repairing a Fiberglass Shower Pan
  3. Care & Maintenance Tips
  4. Acrylic Tub & Shower
  5. Fixing a Tile Pan
    1. Tools
    2. Steps
  6. DIY vs. Hiring a Pro

Tub

Repairing a Fiberglass Tub

No matter how bad a crack or an indentation may wait, the process is the same every bit if it was a lilliputian pit. In either case, it's surprisingly simple. By using a basic epoxy kit with a few essential items, repairing a fiberglass tub takes as fiddling as one day, with about of that time spent as the chemical compound dries.

Materials and Tools Needed

In general, this project requires minimal tools. For starters, you'll need household cleaner and a sponge to make clean the expanse before getting started. Additionally, you'll need:

  • Protective gear (goggles, respirator or mask and gloves)
  • Rotary tool
  • Drill
  • 80-grit sanding paper
  • Fine dust sanding paper
  • Cellophane tape
  • 2-component foam
  • Fiberglass mesh/fabric
  • Fiberglass repair kit

What Type of Repair? Crack, Flake or Hole?

Assessing the damage is the first stride to determining the type of repair needed. Over time, heavy employ can go out fiberglass, acrylic and other tub and shower materials vulnerable to groovy and chipping. Additionally, if something heavy drops on the surface, it could get out a big fissure or a substantial hole, specially if the base of operations isn't properly supported.

Superficial chips, cracks and scratches may only crave simple filling and refinishing. Just for big ones, a professional should accost the potential underlying trouble and add extra support to the structure before patching and refinishing the base.

What to Wait for in a Bathtub Repair Kit

To make your repair simple and stress-gratuitous, expect for an all-inclusive kit that has everything you need to fix most issues. Minimally, kits include:

  • Polyester resin/epoxy in putty or paste form
  • Liquid hardener
  • Mixing stick and tray or mat
  • Sandpaper of various grits
  • Protective gloves
  • Colorants for common tub hues (i.e. almond, off-white), if needed
  • Finishing smoothen

For larger cracks and pits, information technology may also be necessary to buy fiberglass mesh to reinforce the putty and make it less likely to dimple. As a rule, employ mesh for whatever crack wider than a quarter-inch or an open up hole that is likewise large to fill in with the resin mixture lone. More than extensive problems caused by improper installation and support may require drilling shallow holes in the tub, filling those holes with two-component foam, and adding fiberglass patches before using a refinishing kit.

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Step-past-Footstep Guide

Filling a small pigsty or crack in fiberglass is a unproblematic procedure, but y'all should set bated a whole day to allow time for the mixture to harden betwixt steps. For this reason, this is a good job to begin in the morning time and complete throughout the day betwixt other home improvement projects. Repairs are like for acrylic tubs, but nosotros'll cover the differences betwixt the two processes below.

    1. Prepare the Surface area – Earlier getting started, make clean the area with household cleaner and a sponge. Employ rubbing booze, acetone, or a similar solvent capable of removing oils, lather scum, and glass fibers.
    1. Drill every bit Needed – When a lack of support is the root of the trouble, you need to address the effect head on. Instead of removing the tub and rebuilding the back up system, drill six to eight small holes in the tub and add foam (see next stride). If you aren't working on the underlying support, just you're repairing a crack, use a rotary tool with 80-grit sand paper to grind a bevel that'southward nigh 1 ane/2 inches broad centered on the fissure.
    1. Add Two-Component Foam – For extra support, inject two-component cream into the holes that you drilled. It sets in a few minutes and creates a strong foundation.
    1. Apply a Patch – If using fiberglass mesh, lay it over the crevice or pigsty to measure, and then trim it so that it is slightly larger than the opening it is to cover. More one layer may be necessary for particularly deep holes.
    1. Mix the Filler – While wearing protective gloves, mix the resin putty and hardener as directed by your repair kit, adding colorant if working with a not-white tub. Use the provided mixing stick and tray and put it atop a slice of scrap paper-thin to forestall accidental spills onto porous bath surfaces.
    1. Repair the Cleft, Scrap or Pigsty – Immediately spread the mixture into the cleft or hole, or on summit of the fiberglass mesh. Have care to work it in thoroughly to get it into all crevices and forbid dimpling. Don't be afraid to pile the mixture atop the hole to fill information technology in completely; you volition exist sanding information technology subsequently.
    1. Permit the Mixture to Prepare – Allow the mixture to set upwardly in the hole for ii-3 hours or longer for larger, deeper holes. Once prepare, use the sandpaper to advisedly smooth the surface. This might accept some time and elbow grease.
  1. Refinish the Surface – Utilise the finishing smooth to complete the patch and help the new expanse blend into the tub.
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Fiberglass shower floor

Repairing a Fiberglass Shower Pan

If you're repairing the floor of a fiberglass stall, the method you use to complete a patch is no different than in a larger tub. All the same, because most of the surface of the base of operations is horizontal and apartment, it is possible to fix and reinforce larger holes and pits with chip plywood in addition to epoxy, but only if you have access to the dorsum or bottom of the pan. Some quick steps are:

  1. Spread epoxy on the plywood and press it onto the crack, from the unexposed side of the pan, to seal it.
  2. Use the upper layer of epoxy on the exposed surface and sand it down.

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Fiberglass Tub Care and Maintenance Tips

Like most dwelling house fixtures, when information technology comes to extending the life of your tub, preventing problems is the best solution. Your outset line of defense information technology regular cleaning with the right type of cleaner and methods. This material responds best to mild soap, similar dish soap, or even merely a paste of baking soda and h2o. This is because the coating is thin and field of study to wear over time. For this same reason, it is of import to never use abrasive cleaners on these fixtures.

To maintain the luster of a single- or double-piece fiberglass tub, you might also consider giving it a regular polishing using automotive finishing products designed for fiberglass. Avoid using waxing products on this type of flooring as this poses a rubber risk when the shower is in apply.

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acrylic shower pan

Acrylic Tub & Shower Repair

Acrylic is another commonly used material that can often be repaired instead of replaced. The steps are similar, but slightly dissimilar.

    1. Drill 1/four-inch holes in a ane-foot foursquare effectually the damage, being careful to avoid drilling all the manner through.
    1. Fill up the holes with insulating foam to halt the acrylic from flexing after yous've repaired the crack. Remove whatsoever foam leaking from the holes with a craft pocketknife before sanding over the dried foam with a 240-grade sandpaper.
    1. Drill holes at either end of the crack, fugitive drilling through the acrylic.
    1. Use a two-part polyester filler to repair the impairment, spreading information technology evenly over the drill holes and the crack with a prophylactic spreader.
    1. Once the filler is dry, sand information technology shine and level with the rest of the tub's surface.
    1. Wipe over the surface area with denatured alcohol to remove any dust.
  1. Apply bathtub repair paint to create a smoothen, well-matched surface. One time the paint dries, add a last layer of urethane compound, and buff the expanse to create a polish, hard finish.

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removing old tile from shower

How to Repair a Tile Shower Flooring

If the crack is minor, you may be able to repair it without incurring the cost of retiling the surface area. Otherwise, you lot'll demand to remove the damaged tiles and supplant them before re-grouting.

Tools & Materials Needed

  • Grout saw
  • Drill with a masonry bit
  • Chisel
  • Scraper
  • Notched trowel
  • Tile adhesive or thinset
  • Grout
  • Sponge/rags

Stride-past-Step Guide

When removing the tile,

    1. Utilise a grout saw to remove the grout surrounding the affected tile/tiles.
    1. Drill a hole through the center of the damaged tile, or several holes in a large tile.
    1. Break the tile into small-scale pieces using the chisel, and use the scraper to remove them along with the thinset or tile adhesive behind the damaged tile.
    1. Utilize a fresh coat of thinset or tile adhesive with a notched trowel or a putty pocketknife if you're working in a small expanse.
    1. Press the new tile in identify and let the agglutinative dry before grouting over the repair.
  1. Use a damp sponge to remove excess grout from the tile. Allow the grout to cure before using the shower.

When repairing the tile for a minor chip or crack,

    1. Clean the area with a mixture of oxygen bleach powder and water.
    1. Use epoxy glue over the area to level it with the rest of the tile.
    1. Paint over the repair with a porcelain affect up kit to friction match information technology to the undamaged tile.
    1. Let the paint dry and add a coat of clear urethane.
  1. Once everything is dry, wipe over the expanse with a damp textile.
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DIY Considerations

Depending on the extent of the impairment, this is a simple DIY projection. If yous decide to DIY this fix, make sure you allow yourself plenty of time to let the epoxy and other materials used in the repair dry out between steps. Additionally, consider roofing the area across the surface you're working on with cellophane record to prevent the refinishing materials from running over the intact part of the tub or shower pan.

If yous suspect that the crack or hole has created water harm in the subfloor, or if the project feels like it's more than than you want to accept on, hire a pro to do the piece of work for you.

Source: https://www.homeadvisor.com/r/fiberglass-shower-repair/

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